The Engineering of Elegance
The journey to create a "through pattern"—a design that remains physically integrated through the entire body of the soap—was anything but simple. It required a marriage of traditional cold-process chemistry and solid engineering principles (I (Rowan) am an aerospace engineer by trade with a background in microbiology, of all things).
- The Vision: A soap where the intricate pattern you see on day one is the same pattern you see on day thirty.
- The Trials: It took a relentless series of formulations, custom-built moulds, custom pressing tools, bespoke curing and gelling processes and hundreds, yes hundreds, of failed batches to find the "Goldilocks" process for each scent.
- The Breakthrough: After 2 years of refinement, the technique finally held. We had successfully created a process that yields a bar that maintained its aesthetic integrity from the first use to the final sliver and whose design could be changed to produce almost any pattern imaginable.
- Scale: Initially it was only possible to create 8-16 bars at a time with varying levels of success. This was complicated by the highly variable chemistry caused by the scent formulations. As the process was refined and new tools designed and implemented, the number of bars increased over and over while the effort required to create them did not. Once a precipice was hit with scalable potential, I knew that Cole and Cade was a viable venture.
Cole & Cade Today
This is the start of Cole and Cade with our first ever signature design soap, but this is just the beginning. We will be bringing many new designs as well as introducing new "through pattern" offerings including shave soap, beard balms, and shampoo bars as well as beard oils, moisturisers and deodorants with plant based, cruelty free and ethically sourced ingredients.
Here are some painfully honest pictures from our development history :)